Precision Metal Stamping for Medical Devices

Advanced metal stamping technology and experience promote more reliable and cost-efficient manufacturing processes, which is especially important when producing medical devices and their components. From life-sustaining implants to precision-engineered surgical instruments, Verdugo Tool & Engineering’s metal stamping services support tolerance levels down to 0.001 inches and commonly measure restrictions at +/- 0.005 inches. Our high-speed metal stamping equipment produces millions of medium to micro-sized components annually while ensuring high-quality production for medical device manufacturers.

Stamped Metal Components for Medical Devices

To maintain safety and reliability of machinery for patients and staff, the healthcare and medical industries require metal parts that conform to the most stringent quality standards. That’s why we leverage extensive industry experience and cutting-edge metal stamping presses capable of producing even the most complex and intricate shapes that adhere to precise specifications.

Examples of parts we commonly produce for the medical device industry include:

We’re also capable of producing a wide range of precision-engineered stamped parts for more specialized medical and healthcare equipment, including:

• Equipment covers, enclosures, and housings
• Biopsy trays
• Pump components
• Oxygen tank subcomponents
• Disposable medical device and instrument parts

We maintain consistent, repeatable precision when manufacturing all medical components to protect patient safety and ensure dependable use.

Dependable Solutions for Critical Medical Projects

For years, Verdugo has maintained the precision and attention to detail necessary to support our customers through even the most trying medical challenges. For example, in 2020 during the COVID pandemic, we made sure that all of our customers could meet the growing need for quality medical devices and components. To this day, we work around the clock with national teams to assess ever-changing trends affecting supply and demand for everything from pacemaker components to stamped metal parts that are indispensable in operating rooms.

Material Recommendations for Medical Metal Stamping

At Verdugo, we understand that different applications will require high-quality materials with varying performance characteristics. Our experienced specialists and engineers work closely with each client to determine exactly which material will best meet their needs. We’ve worked extensively with a broad range of medical-grade metals, including but not limited to:

• Steel & stainless steel
• Aluminum
• Copper
• Brass
• Titanium

Finishing Services for Enhancing Patient Safety

It’s important to consider surface finishing options to maintain and support optimal performance for the intended application. For instance, the entire manufacturing process must take into account how medical professionals will sanitize parts and prevent contamination. That includes careful assessment for FOD (foreign object debris), ensuring all parts are free of foreign objects/debris or residues. This also works to ensure patient safety.

• Passivation. The passivation process creates a protective oxide surface layer on surfaces to remove contaminants and resist corrosion. Passivation also improves the biocompatibility of stamped metal parts.
• Plating. This involves applying a thin metal coating to make part surfaces more durable. This method is often used to apply a hypoallergenic coating to medical devices to improve sanitation.
• Deburring. We perform deburring, which uses a ceramic media in a vibratory tub to remove sharp edges, burrs, and inconsistencies. This is necessary to maintain a smooth, flawless surface, which is crucial for the long-term function of medical devices.
• Degreasing. Medical metal stamping must also facilitate degreasing, which uses hot water, steam, or solvents to remove oil, grease, and other contaminants from the surface of components.

High-Quality, High-Volume Medical Metal Stamping from Verdugo

Adhering to the most stringent standards of quality has enabled us to work with some of the most advanced technical industries on the planet, including the medical and healthcare industries. Backed by unmatched technical expertise and state-of-the-art equipment, Verdugo continually advances our processes. Whether for standard or specialized parts, customers can trust the precision and quality of our metal stamped medical device components.

By working with us, customers can benefit from the following:

• Tolerances as low as 0.001 inches
• Commonly measured restrictions in the +/- .005-inch range
• Production volume range of 1,000 to 1 million parts
• On-time delivery and fast response times
• Extensive expertise in medical device manufacturing

Our medical metal stamping experts also provide design for manufacturing (DFM) assistance to help clients achieve next-level innovation and quality. Contact us today to learn more about our medical sheet metal stamping services or request a quote for your project today.